The roller strips and film between the roller strip and Y rail are now available as a spare part.
Please be aware that these spare parts have different codes depending on the machine model.
Further in this technical information bulletin you will find the necessary information on how to replace the cursor roller strip.
| Spare Part Code | Name | Contents | ||
| DG-47164 | Roller Strip Assy (A1) | Roller strip (A1) | 1 piece | 0.3mm |
| Roller strip film (A1) | 1 piece | 0.2mm | ||
| DG-47165 | Roller Strip Assy (A0) | Roller strip (A0) | 1 piece | 0.3mm |
| Roller strip film (A0) | 1 piece | 0.2mm | ||
| DG-47166 | Roller Strip Assy (1304) | Roller strip_VJ1304 | 1 piece | 0.3mm |
| Roller strip film_VJ1304 | 1 piece | 0.2mm | ||
| DG-47167 | Roller Strip Assy 13 (t0.5) | Roller strip_VJ13 | 1 piece | 0.3mm |
| Roller strip film_VJ13 | 1 piece | 0.2mm | ||
| DG-47168 | Roller Strip Assy 16 (t0.5) | Roller strip (64) | 1 piece | 0.5mm |
| Roller strip film_VJ16 (0.1) | 1 piece | 0.1mm | ||
| DG-47169 | Roller Strip Assy 16 (t0.3) | Roller strip film_VJ16 | 1 piece | 0.2mm |
| Roller strip_VJ16 | 1 piece | 0.3mm | ||
| DG-47170 | Roller Strip Assy 1924 (t0.5) | Roller strip19 | 1 piece | 0.5mm |
| Roller strip film_VJ19 (0.1) | 1 piece | 0.1mm | ||
| DG-47171 | Roller Strip Assy 1924 (t0.3) | Roller strip_VJ19 (0.3) | 1 piece | 0.3mm |
| Roller strip film_VJ19 (0.2) | 1 piece | 0.2mm | ||
| DG-47172 | Roller Strip Assy 1938 | Roller strip (19W9) | 1 piece | 0.3mm |
| Roller strip film (19W9) | 1 piece | 0.2mm | ||
| DG-47173 | Roller Strip Assy 26 | Roller strip (26W9t0.3) | 1 piece | 0.3mm |
| Roller strip filmW9_VJ26 | 1 piece | 0.2mm |
Depending on model and serial number, pay very close attention that the steel strips are being mounted in the following correct order:
Each strip contains a PET film + 1 steel strip. The PET film is to be put in between the Y-rail and the steel strip.
After replacing the strip, the strips can be lubricated with the Y-rail cleaner and special grease: RAIL-CLEANER
Mount spare part strips in the following correct order for units with these serial numbers:
| Note Film is not installed in production. |
| Model | Serial numbers | Code | Description | Mounting order |
| VJ-1204E | EY4E000001 - EY4E001943 | DG-47165 | Roller Strip Assy (A0) | ABCD |
| VJ-1304-E | FJ5E000001 or higher | DG-47166 | Roller Strip Assy (1304) | ABCD |
| VJ-1304W-E | GB5E000001 or higher | DG-47167 | Roller Strip Assy (13) | ABCD |
| VJ-1324 | GP5U000001 - GP5U000555 | DG-47167 | Roller Strip Assy (13) | ABCD |
| VJ-1604E | FB6E000001 or higher | DG-47169 | Roller Strip Assy 16 (t0.3) | ABCD |
| VJ-1604W1 | FI6C000001 - FI6C006930 | DG-47169 | Roller Strip Assy 16 (t0.3) | ABCD |
| VJ-1614E | FO6E000001 or higher | DG-47169 | Roller Strip Assy 16 (t0.3) | ABCD |
| VJ-1617H | GY6U000001 - GY6U000100 | DG-47169 | Roller Strip Assy 16 (t0.3) | ABCD |
| VJ-1628TD | GI6U000001 or higher | DG-47169 | Roller Strip Assy 16 (t0.3) | ABCD |
| VJ-1624 | GO6U000001 - GO6U001941 | DG-47169 | Roller Strip Assy 16 (t0.3) | ABCD |
| VJ-1624W | GL6U000001 - GL6U000853 | DG-47169 | Roller Strip Assy 16 (t0.3) | ABCD |
| VJ-1638 | GQ6U000001 - GQ6U000567 | DG-47169 | Roller Strip Assy 16 (t0.3) | ABCD |
| VJ-1638W | GR6U000001 - GR6U000910 | DG-47169 | Roller Strip Assy 16 (t0.3) | ABCD |
Mount spare part replacement strips in the following correct order, for units with the following serial numbers:
| Note Film is not installed in production. |
| Model | Serial numbers | Code | Description | Mounting order |
| VJ-628 | HHIU000001 or higher | DG-47164 | Roller Strip Assy (A1) | ABCD |
| VJ-628X | HQ1U000001 or higher | DG-47165 | Roller Strip Assy (A1) | ABCD |
| VJ-426UF | HI3U000001 or higher | DG-47164 | Roller Strip Assy (A1) | ABCD |
| VJ-1204E | EY4E001944 or higher | DG-47165 | Roller Strip Assy (A0) | ABCD |
| VJ-1324 | GP5U000556 or higher | DG-47167 | Roller Strip Assy (13) | ABCD |
| VJ-1324X | HT5U000001 or higher | DG-47167 | Roller Strip Assy (13) | ABCD |
| VJ-1604X | IF6U000001 or higher | DG-47168 | Roller Strip Assy 16 (t0.5) | AB |
| DG-47169 | Roller Strip Assy 16 (t0.3) | CD | ||
| VJ-1604W1 | From FI6C006931 | DG-47168 | Roller Strip Assy 16 (t0.5) | AB |
| DG-47169 | Roller Strip Assy 16 (t0.3) | CD | ||
| VJ-1617H | From GY6U000101 | DG-47168 | Roller Strip Assy 16 (t0.5) | AB |
| DG-47169 | Roller Strip Assy 16 (t0.3) | CD | ||
| VJ-1624 | From GO6U001942 | DG-47168 | Roller Strip Assy 16 (t0.5) | AB |
| DG-47169 | Roller Strip Assy 16 (t0.3) | CD | ||
| VJ-1624X | HU6U000001 or higher | DG-47168 | Roller Strip Assy 16 (t0.5) | AB |
| DG-47169 | Roller Strip Assy 16 (t0.3) | CD | ||
| VJ-1624W | From GL6U000854 | DG-47168 | Roller Strip Assy 16 (t0.5) | AB |
| DG-47169 | Roller Strip Assy 16 (t0.3) | CD | ||
| VJ-1624WX | HV6U000001 or higher | DG-47168 | Roller Strip Assy 16 (t0.5) | AB |
| DG-47169 | Roller Strip Assy 16 (t0.3) | CD | ||
| VJ-1626UH | HE6U000001 or higher | DG-47168 | Roller Strip Assy 16 (t0.5) | AB |
| DG-47169 | Roller Strip Assy 16 (t0.3) | CD | ||
| VJ-1638 | From GQ6U000568 | DG-47168 | Roller Strip Assy 16 (t0.5) | AB |
| DG-47169 | Roller Strip Assy 16 (t0.3) | CD | ||
| VJ-1638X | HF6U000001 or higher | DG-47168 | Roller Strip Assy 16 (t0.5) | AB |
| DG-47169 | Roller Strip Assy 16 (t0.3) | CD | ||
| VJ1638W | From GR6U000911 | DG-47168 | Roller Strip Assy 16 (t0.5) | AB |
| DG-47169 | Roller Strip Assy 16 (t0.3) | CD | ||
| VJ1638WX | HG6U000001 or higher | DG-47168 | Roller Strip Assy 16 (t0.5) | AB |
| DG-47169 | Roller Strip Assy 16 (t0.3) | CD | ||
| VJ-1924W | GW7U000001 or higher | DG-47170 | Roller Strip Assy 1924 (t0.5) | AB |
| DG-47171 | Roller Strip Assy 1924 (t0.3) | CD | ||
| VJ-1924W-K1 | GW7C000001 or higher | DG-47170 | Roller Strip Assy 1924 (t0.5) | AB |
| DG-47171 | Roller Strip Assy 1924 (t0.3) | CD | ||
| VJ-1638UH | ID6U000001 or higher | DG-47172 | Roller Strip Assy 1938 | ABCD |
| VJ-1938X | II7U000001 or higher | DG-47172 | Roller Strip Assy 1939 | ABCD |
| VJ-1938WX | HK7U000001 or higher | DG-47172 | Roller Strip Assy 1940 | ABCD |
| VJ-1938TX | HL7U000001 or higher | DG-47172 | Roller Strip Assy 1940 | ABCD |
| VJ-2628TD | From GHAU000093 | DG-47173 | Roller Strip Assy 26 | ABCD |
| VJ-2638 | From GXAU000200 | DG-47173 | Roller Strip Assy 26 | ABCD |
| VJ-2638X | HXAU000001 or higher | DG-47173 | Roller Strip Assy 26 | ABCD |
Replacement procedure
To replace the cursor roller strip in your machine, please follow this procedure step by step. Tools, Jigs & maintenance parts needed:
| Name | Maintenance Part | Remarks |
| Cursor roller strip | - | - |
| Cursor roller strip film | - | - |
| Phillips Driver No.2 | Commercially available | - |
| Hex wrench (3 mm) | - | |
| Acetate tape | - | |
| non-woven cloth | - | |
| Tension gauge | for measuring Max: 2N (204gf) | |
| Ethanol | - | |
| Thread locker | - | |
| Oil kit for roller strips | KY-14100 | This kit contains:
|
| Railcleaner tool | RAIL-CLEANER | - |
| Steel belt Tension Attachment | DG-43197 | - |
Note
|
Caution
|
Step 1: Remove the covers.
Step 2: Loosen the steel belt adjustment screws (x 2).
      A: Pan-head screw with spring washer and flat washer M3 x 40
Caution
|
Step 3: In order to prevent the steel belt from falling, when moving the carriage to the left (opposite side of the origin), fix steel the belt with acetate tape.
Step 4: Remove the screw retaining the steel belt (origin side).
A: Belt fixing screw
Step 5: Remove the steel belt from the CR speed deceleration pulley.
A: CR speed deceleration pulley
B: Steel belt
Step 6: Remove the CR motor cable from the CR motor.
A: CR motor
B: CR motor cable
Step 7: Remove the screws (x4).
A: CR motor mounting plate
B: Hexagon socket screw M4 x 6
Caution
|
Step 8: Remove the CR motor mounting plate.
Step 9: Remove the CR lock solenoid cable assy from the carriage lock solenoid.
A: cable of carriage lock solenoid
B: CR lock solenoid cable
Step 10: Remove the screws (x4).
A: Cup screw M3x4 Zn-CM2
B: Y driving base
Step 11: Remove the Y driving base.
Caution
|
Step 12: Remove the cursor roller strip.
A: Cursor roller strip
B: Cursor roller strip film
Caution
|
Step 13: Wipe off the cursor roller strip holder with ethanol.
Step 14: Insert the cursor roller strip film.
A: Cursor roller strip film
Note
|
Step 15: While holding the film, insert the cursor roller strip as shown below.
A: Cursor roller strip
B: Cursor roller strip film
C: non-woven cloth (with ethanol)
Note
|
Step 15: While holding the film, insert the cursor roller strip as shown below.
A: Cursor roller strip
B: Cursor roller strip film
C: non-woven cloth (with ethanol)
Note
|
Step 16: Fully insert the cursor roller strip and film.
Note
|
Step 17: Apply the oil to the cursor roller strip.
A: Jig for oil
Step 18: To reassemble unit, reverse the removal procedure.
Note
|
Steel belt tension adjustment
Step 1: Open the front cover.
Step 2: Push the carriage lock towards the rear section (in the direction of the red arrow) and release lock.
A: Carriage lock
Step 3: Move Carriage to the left (opposite side of the Origin).
Note
|
Step 4: Assemble the tension gauge and the steel belt tension attachment.
Step 5: Press the tension gauge against the centre of the steel belt.
A: Steel belt
B: Tension gauge
C: Steel belt tension attachment
Step 6: Press the jig until the steel belt touches the Y rail, then gradually lower the pressure.
Value must be within the defined value when the steel belt and the Y rail are apart.
Note
|
Step 7: If the tension of the steel belt is not within specification, adjust the tension with the steel belt tension screw.
A: Steel belt
B: Steel belt tension screw
Caution
|
Step 8: Apply thread-lock on area indicated in red as below.
Step 9: Move the carriage and confirm that the steel belt does not run off the CR driven pulley.
Step 10: To reassemble unit, reverse the removal procedure.
Article changes
Revision 1.0 : 22 March 2017 - Initial release
Revision 2.0 : 04 July 2018 - Corrected part number for VJ-426UF
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